THE NEW TECHNOLOGIES TO PROTECT

LIFE AND OCCUPATION

Progetto approvato
con D.D.R.T. 7772/2000
all'interno del
POR R.T. Ob.3 FSE




 

SHIPBUILDING INDEX

2. RISK ANALYSIS
     2.2       Shipbuilding and aluminium
    2.2.1    Conventional risks in shipbuilding
    2.2.2    Specific risks in shipbuilding
    2.2.3    Risk of serious incidents in shipbuilding
    2.2.4    Risks for the health of workers in the shipyard
    2.2.4.1 Risks
    2.2.4.2  Means of protection

 

 

2. RISK ANALYSIS

2.2    Shipbuilding and aluminium

2.2.1 Conventional risks in shipbuilding

The greatest risks in shipbuilding are those classified as “conventional risks”, that is those connected to the use of structures, such as platforms, scaffolding etc, machine tools, the use of electricity and the movement and lifting of heavy and semi-worked pieces.

As was mentioned in the description of work cycles, the typical workplace is characterised by two particular environments and situations. The first type of environment, mainly in construction operations, is characterised by movement and lifting of semi-worked products, blocks of the vessel and working equipment. There are frequent movements of machinery and elevated structures of platforms and scaffolding. The conventional risks summarised in Table 3 are typical of this type of environment.

These risks are to a greater or lesser extent present in all working stages, given the large size of the items to be worked.

FALLS AND SLIPPING FROM: CRUSHING DUE TO A SERIOUS FALL FROM: COLLISION WITH MOBILE MACHINERY MAN MACHINE INTERACTION ELECTRICAL RISK
stairs scaffolding forklift fixed machine tools test and repair to propulsion
planking crane crane portable machine tools test and repair of electric motors
scaffolding Overhead travelling crane truck Pump and compressor motors
gangways propulsion motors

Table 3 - Conventional risks in shipyards

The second type of environment, which becomes more common as work progresses, is typically restricted in terms of space, awkward to work in and with few escape routes. Finishing and fitting-out operations take place in these kinds of environments, and there is a risk of small injuries such as crushing of hands, electric shocks and burns.

2.2.2 Specific risks in shipbuilding

The greatest specific risks connected to exposure to harmful substances comes from welding, painting and sanding operations, and from mechanical and oxyacetylene cutting.

There is a constant risk of exposure to high noise levels, particularly in closed environments like the naval and mechanical workshops, and in closed areas of the ship during fitting-out.

The specific risks connected to work carried out during fitting-out of the ship are greater than the risks of the same work carried out in the construction phase due to the restricted environment, limited escape routes and the importance of ventilation, which should change the air and provide a comfortable micro-climate.

2.2.3 Risk of serious incidents in shipbuilding

Welding and oxy-acetylene cutting operations can be linked to the risk of explosion or fire with the consequent escape of harmful and toxic fumes.

If the fire or explosion takes place in a closed or limited space, for example during fitting-out, it can cause serious damage.

2.2.4 Risks for the health of workers in the shipyard

2.2.4.1 Risks

Following the classification introduced in the first part of this study and referred to in paragraph 2.2.2, the risk for the health of workers in a shipyard comes from exposure to harmful substances.

Table 4 shows the matrix of activity/risk for activities creating specific risks. 

Type of risk   Activity Inhalation Risks Noise
Welding Fumes Powder abrasive Organic substances Fire Asbestos
Welding x   x
Sandblasting x     x
oxyacetylene cutting x   x x   x
painting   x x    
motor testing   x x   x
cleaning   x    
Systems installation (repairs)     x x

Table 4 - Activity/risk matrix for activities creating specific risks in shipyards

The information in the table is not sufficient to evaluate the risks connected with welding, as it would be necessary to identify the harmful agent and its effect on the respiratory system and the other organs of the worker.

Oxy-acetylene welding fumes are composed of combustion gas, air and metal dust. For electric welding there is a suspension of air and metal dust, made up of electrode dust and that coming from the metal alloy (steel or aluminium) used for the weld. In general, dusts contained in welding fumes are considered chemically inert.

Sanding requires the use of abrasive powders with a silica base, which should not contain free silica. The health risk depends on the content of the silica.

Exposure to organic vapours causes greater or lesser risks depending on the concentration in the air and the nature of the vapour. It is impossible to list all the chemical compounds which are used in solvents contained in paint, or those in engine oils or in the detergents used for cleaning. It is to be noted however that each paint, oil or detergent product must be supplied with a safety data sheet identifying:

·          The substance

·          Its composition

·          First aid measures

·          Measures to be taken in case of accidental exposure

·          Handling and storing advice

·          Toxicological information

·          Ecological information

Oxy-acetylene cutting creates combustion gas and dust similar to that created in welding.

Plant repairs for vessels already in use can require the removal of asbestos insulation, installed when its use was not forbidden.

Noise exposure can be a feature of other activities in addition to those presented in the table.

2.2.4.2 Means of protection

The risk of inhaling harmful substances is reduced if a ventilation system is introduced close to the point where the substance is emitted with the use of hoods of a suitable size and shape.

In closed areas ventilation plants can guarantee the necessary change of air, which limits the accumulation of harmful substances in the environment.

Individual means of protection (IMP) may also be used in addition to the type of machinery described above. These include suitable clothing and footwear, gloves goggles, headwear, masks, earplugs and headphones.

The need to use particular IMPs such as masks, earplugs and headphones to protect  eardrums is evaluated by means of monitoring carried out in the work environment.

Protection against injuries and fire must be in accordance with law and is not included in this study.